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Big Blue 500X Pro

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High Output Capacity for Remote Jobs

  • Structural Steel
  • Process Piping
  • Mining Maintenance
  • Maintenance and Repair Rigs
  • Heavy Construction
  • Stick
  • MIG
  • Flux Cored
  • DC TIG
  • Air Carbon Arc
  • Constant Current & Constant Voltage Weld Output
  • Direct Current Weld Output
  • Single Phase Input Power
  • Three Phase Input Power

Auto Remote Sense

Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.

Infinite Arc Control

Allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.

Lift-Arc TIG with Auto Crater & Auto Stop

Lift-Arc TIG provides soft TIG arc starting without the use of high frequency, while Auto Crater and Auto Stop eliminates tungsten and workpiece contamination.

Thermal Overload Protection

Prevents machine damage if the duty cycle is exceeded or airflow is blocked.

Standard Features

  • Vandal Proof Doors
  • Digital Preset Weld Meters
  • Automatic Idle
  • Cold Weather Starting Aids

The Vault

Ultimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

Remote Oil Drain

Prevents spills and makes servising easy.

Meter Maintenance Display

Includes oil pressure, coolant temperature, battery voltmeter, fuel gauge and engine hour meter.

Low OCV Stick (VRD)

Reduces the open-circuit voltage to 15 volts when the welding power source is not in use. This feature is now built into the Big Blue 500X Pro for increased operator safety without compromising arc starts.

Heavy Duty Low Speed Industrial Diesel Engines

The cleanest, greenest diesel power available. Deutz T4F models utilise diesel oxidation catalyst (DOC) technology to keep the air clean with NO exhaust aftertreatment maintenace.

Polarity Change Switch

Switch allows easy change of weld polarity, without the need to undo weld cabels.

Auxiliary Power*

  • 1 x 380 V 32 Amp 3 Phase Sockets
  • 2 x 240 V 15 Amp 1 Phase Sockets
  • RCD 

3 Year Warranty

Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to the Miller warranty statement. Engine is warranted separately by engine manufacturer.

*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills  and floodlights. Some Australian 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.
 

Part Numbers

  • MR907603001-1 (Deutz Diesel Engine)
  • MR907603001-2 (Emergency Stop, Double Pole Battery Isolator & Lockout Device)
  • MR907603001-3 (Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device)
Where To Buy

Part Numbers

  • MR907603001-1 (Deutz Diesel Engine)
  • MR907603001-2 (Emergency Stop, Double Pole Battery Isolator & Lockout Device)
  • MR907603001-3 (Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device)
Where To Buy
Welding Mode/
Process
Amp/Volt RangeWeld OutputMax Open
Circuit Voltage
Generator Power***Dimensions (mm)Weight
(Without Fuel)
CC/DC
(Stick/TIG)

 
20 – 500 A
 
400 A at 36 VDC, 100% Duty Cycle*
450 A at 33 VDC, 60% Duty Cycle
500 A at 30 V, 40% Duty Cycle
92 VDC
15 VDC**

3 Phase:
21K Watts peak,
15K Watts continuous

1 Phase 240V:
4K Watts peak
Independant of weld output

H: 1067 mm
H: 724 mm
D: 1654 mm

Add 191mm to heights
for exhaust pipe

Net: 703kg

Shipping:
726kg

Additional 75kg when
fuel tank is full

 

CV/DC
(MIG/FCAW)
14 – 40 V
 
* Meets NEMA and IEC ratings. **VRD voltage for Stick and sense voltage for Lift Arc TIG. *** Will operate either 60 hertz or 50/60 hertz power tools, lights, etc. Built and tested to meet IEC 60974-1 standard for arc welding equipment.